American Iron and Steel Institute
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Environment


CORPORATE AVERAGE FUEL ECONOMY (CAFE) STANDARDS

American Iron and Steel Institute policy statement on behalf of its U.S. producer members.

AISI supports market-based efforts to promote energy-efficient vehicles in keeping with the steel industry's commitment to energy conservation. AISI strongly supports efforts by the Congress to maintain Corporate Average Fuel Economy (CAFE) standards at current levels and opposes efforts to increase CAFE standards. Increasing CAFE would be counterproductive in terms of energy saving and would interfere with market forces. AISI agrees with legislative proposals to return the responsibility for CAFE standards for light trucks to Congress from the Department of Transportation (DOT).

  • Goals not achieved. Since CAFE was passed in 1975, the fuel economy of cars have been governed by Congressional enactments. Light truck standards have been set by DOT regulations. In that period, the CAFE program has failed to achieve its original intent. The two original goals have not been met:

    • Goal: Increase energy conservation. Rising fuel prices in the 1970's and early 1980's created demand for fuel efficient technologies. Vehicle dimensions shrunk, mass declined, engines downsized, aerodynamics improved, and front wheel drive was introduced. CAFE standards had little to do with these changes. In fact, most fleets exceeded the standards during this time.

    • Goal: Reduce reliance on imported oil. Oil imports have actually increased since CAFE was implemented. Currently about 50% of U.S. oil is imported versus 35% in 1974. CAFE was enacted during the energy crisis. Later, the federal government deregulated oil, coupled with increased OPEC production in the mid 1980s, oil supplies increased and gasoline prices fell to levels that today are among the lowest in history. Consumers have reacted to low gasoline prices by purchasing larger more powerful vehicles and driving more miles.


  • Unintended effects of CAFE. CAFE has had unintended and damaging effects.

    • Higher standards hurt the environment. By adding to the cost of new cars, CAFE discourages owners of older, dirtier cars from buying newer, cleaner cars. This extends the operating life of older cars, which results in more - not less - air pollution.

    • Safety sacrificed. CAFE has caused 2,000 deaths and 20,000 injuries per year, according to DOT. Occupant death rates are higher in smaller, lighter vehicles because they have less structure, mass and size to absorb crash energy.

    • Prices approaching unaffordability. The National Academy of Science says CAFE increases could add $2,750 per vehicle over the next decade. Higher prices could reduce sales of new cars and light trucks by 575,000 units per year between 2005 and 2010.

    • Benefit to off-shore producers over domestic producers. Many off-shore producers would benefit from higher CAFE standards because of their product mix which favors smaller vehicles.


    WHY CAFE IS IMPORTANT TO STEEL

    • Steel's commitment to energy efficiency - and to staying competitive. Steel is doing more than just arguing against CAFE to stay competitive. Steelmakers worldwide are taking great pains to keep steel the material of choice in the increasingly energy-efficient vehicle of the future. Nearly fifty percent of all steels used today in automotive applications were not available five years ago. Because they are lighter, stronger, and more resistant to corrosion than ever before, it makes sense that these newly engineered steels are being employed in the manufacture of automobiles. An international group of steel companies, known as the Ultralight Steel Auto Body (ULSAB) Consortium, is engaged in a multi-million dollar project to develop lighter weight steel auto bodies without sacrificing safety. Significant - even dramatic - lightweighting has been accomplished in the body-in-white without sacrificing strength, manufacturability, and affordability. Follow-on successes in auto closures (doors, hoods, trunk decks) and suspension systems are also in hand. Additional consortium goals have been identified and the funding committed, all from steel industry sources.

    • Cars and trucks are steel's biggest market. In recent years, the steel industry has learned valuable lessons about how to stay competitive in the global marketplace, but it comes back to what any major supplier knows: what concerns our customers must concern us. It is clear that any further increases in CAFE standards would have a serious negative impact on the American steel industry's largest single consumer market - the American automobile industry.

    • Higher CAFE means less steel in autos and light trucks. Increases in CAFE standards force automakers to do several things to comply. One is to expand existing fuel efficiency technologies to a greater percentage of the fleet. This approach has limited potential. Another is to look for new technologies, not already in the manufacturing pipeline, to achieve greater fuel efficiency. As opposed to the first round of CAFE standards, such "breakthrough" technology is not there just waiting on the shelf. Automakers will be forced into the alternative of reducing the weight of the vehicle. Because many car buyers do not want smaller cars, downweighting will almost certainly come in the form of substituting lighter materials for steel - if such materials are available and affordable. If not available or affordable, the American automaker could discontinue making certain types of vehicles (e.g., light trucks and sports utility vehicles) and foreign competitors will be there to step in. (Foreign vehicle makers will be happy to "compete" in this stacked business setting because their product mix favors small vehicles, and because they have unused CAFE credits banked from earlier model years.)

    • Steel: the price is right. Steel costs less that alternative materials - much less. Affordability is a major consumer concern that can be met by keeping steel the automotive material of choice. CAFE increases will replace steel with much



    Through the ULSAB project, the steel industry has proven that you can reduce car weight without sacrificing safety, performance, affordability, or recyclability. much more expensive materials.

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